Disposable Surgical Mask Automatic Production Line
Face Mask Production Line Application
The production line is designed to produce 3 layers Surgical Mask. The surgical mask is the most commonly worn cheap and disposable masks, will limit the chance of inhaling large, infectious particals circulating near the face.
Features & Advantages
Automatic Production Line for Disposable Surgical Mask has a number of features and advantages:
- Production adopted the 1-to-2 design, one set of mask making station connects two sets of earloop welding station.
- Auto-align 3 material rolls to be feed in machine, the Outer, Filter and Middle layers.
- Automatically fold and make mask pleats, which offer more room when wearing.
- Continuously welding the both side of three layers of material together by ultrasonic welding rollers, then cut into mask pieces.
- Nose-bridge can be integrated into mask with auto feeding, cutting and ultrasonic welding.
- Distribute the mask panels to welding stations separately, with two earloop welding stations working at full speed to reach the higher productivity.
- Cut Earloop strip and fix to mask by ultrasonic welding automatically.
- Collect finished masks from the conveyors
- Stack up finished mask on conveyor as per the designed number then send into Packing machine to pack masks automatically [Optional].
- Additional device for one more layer fabric (total 4 layers) [Optional device]
Disposable Face Mask Production Line Technical Specification
|Mask Type||Disposable Medical Mask, General Surgical Mask|
|Mask Size||Standard Adult Size: 175 mm × 95mm / Children Size Optional: 165mm × 95mm, 145mm × 95 mm|
|Line Speed||100 pcs/min|
|Mask Material||Spunbond nonwoven, Melt-blown fabric|
|Layer Quantity||3 Layers|
|Processing Mode||Ultrasonic Welding|
|Operation Screen||10 inches touch screen|
|Air Source||0.4≤ P ≤0.7 MPa, flow rate 300 L/min|
|Ultrasonic Generator||220V, 20kHz, 1.5 kW|
|Power consumption||20 kW|
|Voltage||single-phase 220V/50/60Hz or three-phase 380V/50/60Hz|
|Required Space||5000 mm × 7000 mm × 1800 mm|
|Installation Area||6400 × 5480 mm|
|Component||Inner package size||Quantity|
|Mask blank machine:||2900 mm × 1170 mm × 1600 mm||1 set|
|Automatic conveyor system||2000 mm × 640 mm × 1200 mm||1 set|
|Ear loop welding station||2000 mm × 1000 mm × 1750 mm (single set)||2 set|
|Material loading stand||1600 mm × 700 mm × 1660 mm||1 set|
|Stack transfer device||160 0mm × 500 mm × 850 mm||1 set / 2 set|
Layout of Automatic Face Mask Production Line (no packaging function)
Layout of Automatic Face Mask Production Line with packaging function
3 layers disposable surgical mask structure
The disposable surgical mask automatic production line is for produce 3 layers surgical mask, here is the mask structure.